For freely giving away your design of a great shaving horse. I just finished building this horse and I have been breaking it in by shaving legs and rungs for a few stools. This horse is a great improvement over my lumber horse (which is perfectly adequate). Tim’s design is easy to build, lightweight, quickly adjustable, and grips like a gorilla.
This is not a how-to post from me. Tim has already taken care of that here. He has at least 3 posts on the topic and lots of other helpful info on his blog. I certainly have enjoyed reading all of it (yes, all of it).
Here are a few mods I made from Tim’s horse.
– I used 8/4 cypress for the frame, legs, and platform. I already had the cypress and it’s lightweight. I hope it will hold up to normal wear and tear.
– The moving pieces are cherry/walnut from my scrap pile.
– I added about 10 inches to the length of the rails compared to Tim, but after using it a few hours I think shorter would work fine.
One warning – drilling the holes for the hinge pin is the most critical part of this build. I do all my drilling free-hand (no press) and I messed up every hole the first time I drilled them. It was a frustrating experience. Usually I can free-hand holes to be close enough, but the tolerances on these are tight. I ended up making improvements to my drilling setup that I will post about later. If you have a drill press, this will not be a problem.
I added a little leather to the leading edge of the head. The leather is contained in a shallow rabbet on both faces with a radius to connect them. No moulding planes here, just a jack plane following an arc drawn with a compass. This method worked great. I used lots of tape, spacers, and clamps to glue the leather to the head. So far, so good.
The seat was my first experiment into seat carving. The convex contours were shaped with a draw knife and the concave contours were shaped with a homemade “gouge”. I don’t own any seat carving tools to create a hollow, but I did have a beat-up 1 inch chisel. I put a radius on the edge (maybe 4 inch?) and used it like a flat gouge. It worked great for traversing the board (side to side) and left lots of shallow grooves that look fine to my eye. I still need to add finish, but I’m having too much fun using it right now to stop and smell the oil.